An efficient and uniform mixing equipment, suitable for chemical, pharmaceutical, food and other fields to improve product quality and production efficiency.
Price::$1000.00-$7,900.00/Set
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Mixing time: 8-20min
One-time mixing: 100-6000 (kg)
Capacity: Up to 1000 Liter
Mixing speed: 15-60r/min
Feeding method: manual feeding, automatic feeding or other methods
Discharging method: manual unloading, automatic unloading or other methods
Application: Used to mix various powder and granular materials, including food additives, seasonings, dry powder beverages, food particles, chemical raw materials, pigments, dyes, plastic particles, pharmaceutical raw materials, medicinal powders, tablet granules, pesticides, fertilizers, Feed, cement, gypsum, metal powder, electronic components, waste disposal, etc.
Commitment: Free Shipping/5 Days Delivery/30-Day Returns/Support Customization
Horizontal Ribbon Mixer is a common mixing equipment, consisting of a horizontally installed mixing barrel and an internal ribbon mixer. The ribbon mixer uses rotation and shear force to push the material along the length of the mixing barrel to achieve cross flow and mixing of the material. This kind of mixer is suitable for chemical, pharmaceutical, food and other industries. It is used to uniformly mix materials of different forms and ingredients to improve product quality and production efficiency.
The horizontal ribbon mixer has the characteristics of simple structure and convenient operation. Its mixing barrel is installed horizontally, allowing the materials to fully flow during the mixing process, thereby achieving better mixing effects. The design of the ribbon mixer enables the materials to be effectively sheared and turned over in the mixing barrel, promoting uniform mixing of the materials. In addition, horizontal ribbon mixers usually have larger capacities and can meet the needs of mass production. Whether in industrial production or laboratory research, the horizontal ribbon mixer is a reliable mixing equipment and is widely used in various fields.
Horizontal ribbon mixers can be divided into two types: carbon steel and stainless steel. They are common industrial mixing equipment, which differ in material, scope of application, etc.
Carbon steel horizontal ribbon mixer
Material: Carbon steel horizontal ribbon mixer is mainly made of carbon steel, with strong wear resistance and corrosion resistance.
Scope of application: This type of mixer is suitable for general industrial fields, such as chemicals, building materials, etc.
Advantages: Low cost, carbon steel material is easy to maintain and clean, low maintenance cost, and convenient maintenance.
Price: The price is relatively low, suitable for occasions with more sensitive cost requirements.
Stainless steel horizontal ribbon mixer
Material: Stainless steel horizontal ribbon mixer is made of stainless steel, with good corrosion resistance and hygiene.
Scope of application: This type of mixer is suitable for industries with high hygiene requirements such as food and medicine.
Advantages: Easy to clean, rust-proof, meets food grade requirements, and is suitable for processing food raw materials.
Price: Relatively high, but can meet high hygiene standards.
Horizontal ribbon mixers have a wide range of applications, including but not limited to the following aspects:
Chemical manufacturing: Horizontal ribbon mixers can be used for various mixing processes in the chemical industry, such as the mixing of pigments, coatings, rubber, plastics and other materials. It is able to evenly mix raw materials of different compositions and particle sizes, ensuring product quality and consistency.
Pharmaceutical process: In the pharmaceutical industry, horizontal ribbon mixers are widely used in mixing and homogeneity testing of pharmaceutical formulations. It can effectively mix drug raw materials, excipients and additives to ensure the uniformity and stability of the drug.
Food Processing: In the food industry, horizontal ribbon mixers are often used in the mixing and processing of food ingredients. It can evenly mix different ingredients, seasonings and additives to produce food products with good texture and uniform taste.
Cosmetics manufacturing: Horizontal ribbon mixers play an important role in the cosmetics manufacturing process. It can fully mix different cosmetic raw materials, flavors, pigments, etc. to ensure the quality and stability of cosmetic products.
Laboratory research: Horizontal ribbon mixers are also widely used in laboratory research for mixing small batches of materials and preparing experimental samples. It provides reliable mixing effects to meet the needs of scientific research and experiments.
The working principle of horizontal ribbon mixer is as follows:
Structural composition:The horizontal ribbon mixer consists of a horizontally installed mixing barrel and an internal ribbon mixer. The mixing barrel usually has a cylindrical shape, with both ends closed and equipped with an inlet and outlet.
Agitator design: The ribbon agitator is located inside the mixing barrel and extends along the length of the mixing barrel. Ribbon mixers usually consist of one or more spiral mixing blades, which can be fixed on one shaft or connected to multiple shafts.
Mixing process: When the horizontal ribbon mixer starts to work, the material is added to the mixing barrel from the feed port. The ribbon mixer uses rotation and shear force to push the material along the length of the mixing barrel.
Cross-flow: The rotation and shear force of the ribbon mixer cause the materials to cross-flow in the mixing barrel. The material is driven up and down along the circumference of the mixing barrel, and at the same time moves in the length direction of the mixing barrel.
Shearing and turning: The design of the ribbon mixer allows the material to experience shearing and turning during the mixing process. This causes different parts of the material to come into contact with each other and exchange places, resulting in even mixing.
Discharging process: After mixing is completed, the mixed material is discharged from the discharge port. As needed, the degree and uniformity of mixing can be controlled by adjusting the mixer speed and mixing time.
Uniform mixing
The horizontal ribbon mixer can fully mix different materials and achieve uniform distribution through the rotation and shear force of the ribbon mixer. This helps improve product quality and consistency.
Efficient and fast
The structure and working principle of the horizontal ribbon mixer enable it to complete the mixing process in a short time. The design and movement mode of the ribbon mixer can quickly push and cross-flow materials to improve mixing efficiency.
Simple structure
The structure of the horizontal ribbon mixer is relatively simple, usually consisting of a mixing barrel and a ribbon mixer. This makes maintenance and cleaning of the equipment relatively easy and convenient to operate.
Strong adaptability
The horizontal ribbon mixer is suitable for mixing materials of different particle sizes, different densities and different properties. It can handle various forms of materials such as powder, granules, flakes and sticky materials.
Wide scope of application
Horizontal ribbon mixers are widely used in many fields such as chemical manufacturing, pharmaceutical technology, food processing, cosmetics manufacturing and laboratory research. It plays an important hybrid role in different industries.
Flexible operation
The rotation speed and mixing time of the horizontal ribbon mixer can be adjusted as needed to meet the requirements of different products and processes. This makes the operation more flexible and able to adapt to different production needs.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
To fully understand horizontal ribbon mixers more, it is important that understand how a horizontal ribbon mixer is built and structured.
Here’s a quick table that discuss each of the parts that are common across all the different types of horizontal ribbon mixers:
| Part or Component | Function and Use |
| Ingredients Inlet (Feed Inlet) | This is the part or component where the materials are introduced inside the horizontal ribbon mixer. |
| Bearings | The bearings are the ones responsible for holding the shaft or the metal piece inside the vessel that makes the mixing possible. |
| Ribbon Blades or Agitators | These are the parts or the components that are relevant to the equation. Without them, the mixing would be different! |
| Shaft | The shaft is the part or the component that holds the agitators or the ribbon blades in place. They’re the ones connected to the bearings. |
| Discharge Port | The discharge port or the discharge valve is the component where the results or the outputs exit the machine. |
| Motor | Without a motor, the machine wouldn’t come to life. It’s the part or the component that makes the machine function and operate. |
Flexible material selection
Material can be carbon steel, manganese steel, ss304, 316L and 321; besides, different material can also be used in combination. Surface treatment for stainless steel include sandblasting, wiredrawing, polishing, mirror polishing, all can be used in different parts of a mixer.
Flexible material selection
Material can be carbon steel, manganese steel, ss304, 316L and 321; besides, different material can also be used in combination. Surface treatment for stainless steel include sandblasting, wiredrawing, polishing, mirror polishing, all can be used in different parts of a mixer.
The driven unit
Options for motor: general motors, explosion-proof motors, variable frequency motor, high efficiency and energy saving motor. Commonly used reducers: R-series, K-series, and F-series gear box; cycloidal reducer, universal gear reducer, planetary gear reducer.
High efficiency mixing unit
Different main shaft agitators can be equipped according to the properties of raw materials. The main shaft agitator could be: inner and outer ribbon, paddle and ribbon, disconnected ribbon, and shaver-shaped agitator.
Excellent discharging unit
The drive types of valve are Manual, pneumatic, and electric. Valves for consideration: powder spherical valve, cylinder valve, plum-blossom dislocation valve, butterfly valve, rotary valve etc.
Various inlets
Various inlets on the top cover of the barrel can be designed according to different situations. They can be used as man hole, cleaning door, feeding hole, vent, and dust colleting hole. The top cover can be designed as fully-opened lid for easy cleaning.
A chemical company needs to uniformly mix a variety of powder raw materials during the production process to ensure product quality and consistency. They chose a horizontal ribbon mixer as the solution. The mixer is efficient and fast and can fully mix raw materials with different particle sizes and densities in a short time. By adjusting the mixer speed and mixing time, they have the flexibility to control the degree of mixing. In addition, the mixer has a simple structure and is easy to operate and clean, saving time on maintenance and cleaning. By using a horizontal ribbon mixer, the chemical company increased production efficiency, reduced product quality fluctuations, met customers' requirements for consistency and quality, and further strengthened their competitive position in the market.
Xinxiang Dahan horizontal ribbon mixer manufacturer is a company specializing in manufacturing vibration equipment and one of the horizontal ribbon mixer manufacturers. The company has many years of industry experience and advanced production technology, and is committed to providing high-quality, reliable and efficient products. The horizontal ribbon mixer adopts high-quality materials and precision processing technology, with stable performance and long life. This product has reasonable design, easy operation and excellent mixing effect. Xinxiang Dahan horizontal ribbon mixer has won wide recognition from customers for its excellent manufacturing capabilities and good after-sales service. is one of the trustworthy horizontal ribbon mixer manufacturers.
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