Through the process of extrusion and cutting, the powder raw materials are converted into granules.
Price::$180.00 - $285.00/Set
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Production capacity: 20~300kg
Dimension(L*W*H): 950*750*1240mm
Material: Stainless Steel 304
Power of Motor: 3KW
Overall Size: 950*750*1240mm
Voltage: 220V/380V
Application: Widely used in various industries, such as chemical industry, pharmaceutical, food, metallurgy, agriculture, etc. Including chemical fertilizers, plastics, pigments, dyes, drug granules, capsule fillings, granular food, feed, etc.
Commitment: Free Shipping/5 Days Delivery/30-Day Returns/Support Customization
Powder granulator is a special equipment used to process powdery materials into granules. It converts powder raw materials into particles through the process of extrusion and cutting, improving the fluidity, storage and usability of materials. Powder granulators usually consist of a feeding system, an extrusion system, a cutting system, a discharging system, an electrical control system, etc.
It is widely used in chemical, pharmaceutical, food, metallurgy, agriculture and other industries. It can improve material utilization, improve material properties, facilitate storage and transportation, and reduce environmental pollution. The advantages of powder granulators include improving material utilization, improving material properties, improving product quality, convenient storage and transportation, and reducing environmental pollution. It is widely used in chemical industry, pharmaceutical, food, metallurgy, agriculture and other fields.
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| Types | Pan Powder Granulator | High Shear Powder Granulator | Spray Drying Powder Granulator | Extrusion Powder Granulator |
| Features | The powder raw material is rolled on the disk surface by the action of the rotating disk, and particles are formed by its own gravity and centrifugal force. It is suitable for various particle shapes and sizes. | The powder is cut and extruded by a high-speed rotating blade or cutter to transform it into granules. The granulation speed is fast, the particles are uniform, and it is suitable for some raw materials that are difficult to granulate. | By spraying liquid solution or suspension into tiny particles, granular products are formed after drying. Suitable for wet raw materials and volatile substances to prepare granular products. | The molten raw materials are extruded and molded by the extrusion mechanism, which is suitable for plastics, rubber and other fields. It is suitable for high-viscosity and heat-sensitive raw materials to prepare granular products. |
| Applications | Commonly used in pharmaceutical, chemical, food and other industries, used to produce granular products. | Used in the pharmaceutical, chemical, food and other industries, especially for the preparation of powder raw materials that are difficult to granulate. | Commonly used in pharmaceutical, food and other industries, used to prepare granular drugs or food additives. | Widely used in plastics, rubber and other fields for the production of granular products. |
Powder granulator is mainly used to process powder materials into granules to meet the needs of different industries. Its main uses include:
Chemical industry: used to prepare granular products such as fertilizers, plastics, pigments, and dyes to improve product quality and performance.
Pharmaceutical industry: used to prepare drug granules, capsule fillings, etc. to improve the solubility and absorbability of drugs and increase drug efficacy.
Food industry: used to prepare granular foods, such as condiments, instant coffee, biscuits, etc., to improve taste and facilitate consumption.
Metallurgical industry: used to prepare granular products such as metal powder and ceramic powder to improve the fluidity and processing performance of materials.
Agricultural industry: used to prepare granular products such as organic fertilizers to improve fertilizer utilization and application effects.
In general, powder granulators are widely used and can be used in chemical, pharmaceutical, food, metallurgy, agriculture and other industries to improve product quality, improve material properties, and facilitate storage and transportation.
The working principle of the powder granulator mainly includes the following steps:
Feeding: Input powdered raw materials into the hopper of the pellet machine through the feeding port.
Extrusion: Inside the granulator, the powder raw materials are extruded into particles of a certain shape and size through a rotating screw or roller. A screw or drum usually consists of one or more pairs of interacting rotating parts.
Pressure adjustment: As needed, control the density and hardness of the pellets by adjusting parameters such as pressure and temperature of the granulator.
Cutting/crushing: At the discharge port of the , the continuous flow of particles is cut into particles of the required length by blades or other devices, or the particles are broken into the required size.
Discharge: After cutting or crushing, the particles are discharged from the discharge port of the granulator and collected or transferred to subsequent processing or packaging links.
Improve material utilization
The powder granulator can process powdery materials into granules, effectively improving material utilization.
Improve material properties
Through granulation treatment, the fluidity, solubility, stability and other properties of the material can be improved.
Convenient storage and transportation
Powder granulators can be packed more closely, taking up less space and lowering storage and transportation costs. Granular materials are also more stable and less susceptible to moisture, clumping or drifting.
Improve product quality
Through the processing of powder granulator, the size, shape and density of particles can be controlled.
Increase production efficiency
It has the characteristics of automated operation and continuous processing, which can achieve an efficient production process.
Wide applicability
Different types of powder granulators can handle materials of different properties and have strong adaptability and flexibility.
| Type | Power | Output (kg/h) | Weight (kg) | Package Size (mm) |
|---|---|---|---|---|
| ZLSP 120B | Three phase 3kw / single phase 2.2kw | 60-100 | 80/100 | 750x320x680 |
| ZLSP 150B | Three phase 4kw | 90-120 | 95/110 | 800x450x700 |
| ZLSP 200B | Three phase 7.5kw | 200-300 | 200/230 | 1650x820x1200 |
| ZLSP 230B | Three phase 11kw | 300-400 | 290/320 | 1050x480x930 |
| ZLSP 260B | Three phase 15kw | 400-600 | 320/360 | 1180x540x1000 |
| ZLSP 300B | Three phase 22kw | 600-800 | 350/380 | 1240x540x950 |
The process flow of powder granulator usually includes the following steps:
First, the powdery raw materials are put into the granulator through the feeding system.
Then, in the granulator, the raw materials gradually form particles through extrusion, shearing, friction, etc.
Next, the pellets are shaped and pressed through molds or rollers to obtain the desired shape and size.
During the granulation process, a certain amount of lubricants or additives can be added as needed to improve the properties of the granules.
Finally, after cooling or solidification treatment, the particles are stably solidified and reach the required quality standards. Throughout the process, controlling appropriate temperature, pressure and time is key to ensure particle formation and stable quality.
The functions of powder granulator mainly include:
Powder pretreatment: Usually equipped with powder pretreatment functions, such as mixing, drying, crushing, etc., to ensure that the powder has suitable flowability, uniformity and shape.
Particle formation: The main function of the powder granulator is to convert powder materials into particles.
Particle drying: After the particles are formed, they usually need to be dried to remove moisture or other solvents.
Particle surface treatment: Equipped with particle surface treatments such as coatings or coatings to improve the appearance, flowability, stability or drug release characteristics of the particles.
Particle Classification: Powder granulators are often equipped with particle classification capabilities to screen out particles that fit a specific size range.
Particle collection: Powder granulators are usually equipped with a particle collection device to collect the formed particles.
Powder Granulator Specific components such as oscillating rotor, double rotor, window and control system play a key role in different types of powder granulators.
Oscillating rotor: The oscillating rotor is an important component that compacts and granulates powdered materials through vibrating motion.
Double rotor: Some mixing granulators may be equipped with double rotors to increase the mixing effect and improve the uniformity of the particles.
Window: The window is usually used to observe and monitor the granulation process, and can also be used to clean and maintain the equipment.
Control system: The control system is an important part of the powder granulator, which is used to monitor and adjust the operating parameters of the equipment, such as temperature, pressure, speed, etc.
A chemical company uses a Dahan powder granulator to process powdered chemical raw materials into granules to improve material utilization and facilitate storage and transportation. Through granulation processing, they successfully improved the fluidity and solubility of raw materials, improving product quality and market competitiveness. The efficient processing capabilities and automated control system helped the company improve production efficiency and reduce manual operations and energy consumption.
Xinxiang Dahan is a professional manufacturer of powder granulators. The manufacturer has many years of experience in pellet machine manufacturing and a professional technical team. Xinxiang Dahan's granulator products are of high quality, high efficiency and stability, and are widely used in chemical industry, metallurgy, agriculture, food and other industries. Manufacturers provide various models and specifications of granulators to meet the needs of different customers. Xinxiang Dahan focuses on product quality and customer service, and continuously improves product performance and user experience through continuous innovation and technological upgrading.
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