Powder ribbon mixer is a common industrial mixing equipment, widely used in the production process of chemical, pharmaceutical, food and other industries. High-performance powder ribbon mixer is favored for its excellent mixing effect, efficient production capacity and reliable operability.
The high-performance powder ribbon mixer drives the powder material to tumble, shear and mix continuously in the mixing barrel through the rotation of the spiral agitator to ensure that the material is fully mixed, avoid dead corners, and achieve uniform mixing of powder. This working principle ensures the excellent mixing effect.
Efficient mixing: The spiral agitator design makes the mixing effect significant and ensures that the material is fully mixed.
Easy operation: The equipment is simple to operate, easy to master, and improves production efficiency.
Flexible material selection: Different materials can be selected according to the needs of different industries, such as stainless steel, carbon steel, etc.
Fast mixing speed: fast mixing, improve production efficiency, and save time cost.
Wide applicability: Suitable for mixing various powder materials to meet the production needs of different industries.
The high-performance powder ribbon mixer is mainly composed of the following parts.
Cylinder: Usually cylindrical or trough-shaped, it is the main container of the mixer and is used to hold the powder materials to be mixed.
Ribbon agitator: This is the core component of the mixer, consisting of two or more layers of inner and outer ribbons. The ribbon usually adopts a wide blade design, which can generate strong stirring and conveying force when rotating.
Discharge device: Located at the bottom or side of the cylinder, it is used to discharge the mixed powder materials.
Feeding device: Used to add various powder materials into the mixer cylinder.
Sealing device: In order to prevent the leakage of powder materials and external impurities from entering the mixer, sealing devices are provided at various connection parts of the cylinder and the connection between the shaft of the ribbon agitator and the cylinder.
Control system: Used to control the operating parameters of the mixer, such as stirring speed, stirring time, feed amount, discharge amount, etc.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
High-performance powder ribbon mixer has a wide range of applications in various industries:
Chemical industry: used for mixing and preparing chemical raw materials.
Pharmaceutical industry: used for mixing and preparing drug powders.
Food industry: used for mixing and preparing food additives, seasonings, etc.
High-performance powder ribbon mixers can mix many types of powders. The following are some common powders for mixing.
Pharmaceutical powders: such as drug raw material powders, pharmaceutical excipient powders, etc. In the pharmaceutical industry, different drug ingredients need to be accurately mixed to ensure accurate dosage and stable efficacy of drugs.
Food powders: including milk powder, coffee powder, cocoa powder, seasoning powder, food additive powder, etc.
Metal powders: such as iron powder, aluminum powder, copper powder, nickel powder, etc., as well as various metal alloy powders.
Mineral powders: such as kaolin, talc, calcium carbonate, graphite powder, silica powder, etc. These mineral powders are used as fillers, enhancers or functional additives in industries such as ceramics, glass, rubber, and plastics.
Improve product quality: Mix evenly to ensure stable product quality.
Improve production efficiency: Quick mixing, save time costs, and improve production efficiency.
Energy saving: Efficient mixing, save energy costs, and reduce production costs.
Easy operation: The equipment is simple to operate, easy to master, and reduces labor costs.
High-performance powder ribbon mixers play an important role in industrial production. The mixers produced by Dahan have excellent mixing effects. If you want to continue to learn about the powder ribbon mixer, please click the online chat on the page for consultation.
There are differences between ribbon mixers and paddle mixers in terms of structure, working principle, applicable scenarios and mixing effect
| Comparison Items | Ribbon Mixer | Paddle Mixer |
| Structural Features | Composed of a horizontal cylindrical container and ribbon - shaped spiral blades installed inside the container. | The blades are simple in shape, usually flat rectangular or trapezoidal, and are connected to the agitator shaft by welding or bolts. |
| Working Principle | During operation, the material moves axially from one end of the mixer to the other under the push of the ribbon, and at the same time, it moves radially in the gap between the ribbon and the container wall, forming a complex three - dimensional flow pattern to achieve full mixing of the material. | When the blades of the paddle mixer rotate, they mainly shear and push the material, forming a flowing material flow that drives the surrounding materials to move together, thus realizing the mixing of materials. |
| Application Scenarios | Suitable for mixing high - viscosity and large - volume materials, such as in industries like plastics, rubber, food, and pharmaceuticals. | Suitable for mixing low - viscosity materials, such as in the processes of liquid material mixing, dissolution, and heat transfer. |
| Mixing Effect | Due to its unique spiral structure and three - dimensional flow pattern, it can achieve a high degree of uniform mixing of materials, with high mixing accuracy. It can mix materials in different proportions very evenly, especially for some difficult - to - mix materials. | The mixing effect is relatively weak, mainly suitable for occasions where the requirement for mixing uniformity is not particularly high. |
The following are three typical customer cases of high-performance powder ribbon mixers, covering different industry application scenarios.
Pharmaceutical industry: It is necessary to mix a variety of pharmaceutical excipients (such as lactose, microcrystalline cellulose, etc.), requiring a mixing uniformity of ≥99% and complying with GMP clean standards. 316L stainless steel ribbon mixer is selected, equipped with a dustproof sealing system and CIP cleaning function.
New energy materials: Lithium battery material manufacturers need to evenly mix nano-scale lithium cobalt oxide and conductive agents to avoid stratification and agglomeration. Customized gas-protected ribbon mixer, oxygen content controlled <50ppm.
Food additives: The company needs to evenly disperse 0.5% flavor into the carrier powder, using a three-stage dynamic mixing system: main ribbon coarse mixing + auxiliary paddle fine mixing + pneumatic spray system.
The price range of high-performance powder ribbon mixers is 1,000-1,000−7,900, which can meet different production needs and budgets. The economical basic model (1,000-1,000−3,000) is suitable for small and medium batch mixing; the mid-range model (3,000-3,000−5,500) provides higher power, customized materials and some automation functions; professional-grade equipment (5,500-5,500−7,900+) has GMP certification, inert gas protection or intelligent control system, suitable for rigorous processes. The price difference mainly depends on capacity, material (304/316L stainless steel), degree of automation and industry-specific certification. We provide cost-effective optimization solutions to help customers accurately match their needs.
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