A device that uniformly mixes different materials by rotating a screw, with high mixing effect, high efficiency, perfect mixing and short mixing time.
Price:$1,500.00-$6,000.00/Set
Consult now and enjoy a 10% discount
Mixing time: 5-10min
One-time mixing: 100-5000 (kg)
Capacity: 200L-50,000L
Voltage: 220V/380V/customize
Material: Carbon Steel, 304L Stainless Steel and 316L Stainless Steel
Power: 3-37kw
Application: Various processing activities in the pharmaceutical, food, plastics, metals and minerals, nuclear energy, chemicals, pigments and coatings industries
Commitment: Free Shipping/5 Days Delivery/30-Day Returns/Support Customization
Screw mixer is a common mixing equipment used to uniformly mix different materials. It usually consists of a screw and a container. The screw is located inside the container and uses rotational motion to push and mix the material. Screw mixers are suitable for mixing materials of different forms such as powders, granules, and liquids, and are widely used in chemical, food, pharmaceutical and other industries.
The working principle of the screw mixer is to mix materials through the rotation of the screw. When the screw starts to rotate, the material is pushed forward and sheared and mixed under the action of the screw. Due to the special shape and rotation of the screw, the material forms complex flow and convection inside the container, thereby achieving a uniform mixing effect. The screw mixer has the advantages of high mixing efficiency, simple operation, and wide application range. It is one of the commonly used mixing equipment in many industrial productions.
Screw mixers are widely used in industrial production. Their main function is to uniformly mix different materials. Here are a few of the main uses for screw mixers:
Mixing materials: The screw mixer can mix materials in different forms (such as powder, granules, liquids, etc.) to ensure even distribution of various ingredients. This is very important for producing products that require consistency and uniformity, such as chemical products, food additives, pharmaceutical preparations, etc.
Homogenization:The screw mixer can homogenize materials with different particle sizes, densities or viscosities to achieve consistent texture and performance. This is very beneficial for preparing uniform mixtures, improving material flowability, and improving product quality and stability.
Reaction and dissolution: The screw mixer can fully mix the reaction materials and promote the reaction rate and effect. It can also be used to dissolve solid materials into liquids to improve reaction efficiency and solubility.
Drying and cooling: The screw mixer can dry the wet materials and reduce the humidity to the required level through hot air or vacuum. At the same time, it can also cool high-temperature materials for subsequent processing or packaging.
Screw mixers are widely used in various industries. Here are some common areas and applications:
Chemical industry: Screw mixers are used in the chemical industry to mix and homogenize various chemical materials, such as the mixing, reaction, and dissolution of powders, granules, and liquids. They are commonly used in the production of chemical products, dyes, pigments, plastics, rubber, adhesives, etc.
Food and Beverage Industry:Screw mixers are used in the food and beverage industry to mix and evenly distribute various ingredients and additives. They are often used to make flour, condiments, dry pastries, biscuits, feed, juice, beverages, etc.
Pharmaceutical industry: Screw mixers are used in the pharmaceutical industry to mix and evenly distribute pharmaceutical raw materials, excipients and additives. They are commonly used in the preparation of pharmaceutical preparations, powders, capsules, granules, ointments, etc.
Building materials industry: Screw mixers are used in the building materials industry to mix and evenly distribute cement, gypsum, mortar, paint, pigments and other materials. They are commonly used in the production of concrete, mortar, coatings, gypsum boards, etc.
Environmental protection industry: Screw mixers are used in the environmental protection industry to mix and treat wastewater, waste gas, solid waste, etc. They are commonly used to treat wastewater treatment agents, garbage disposals, waste disposal, etc.
In addition to the above fields, screw mixers are also used in metallurgy, energy, agriculture, textile, paper and other industries. Their functions and characteristics make them one of the indispensable pieces of equipment in many industrial production processes.
The working principle of the screw mixer is based on the movement of the rotating screw, and the materials are mixed through the pushing and stirring action of the screw. The following is the general working principle of a screw mixer:
Feeding: Materials are input into the working chamber of the screw mixer through the feeding port. The feed inlet is usually located at one end of the screw mixer.
Stirring and pushing: There are one or more spiral screws inside the screw mixer, and the screw is driven to rotate by a motor or other power source. When the screw rotates, the material is pushed by the screw and moves along the spiral axis of the screw. At the same time, the shape and pitch of the screw will also produce a stirring effect to mix the materials.
Mixing and homogenization:During the working process of the screw mixer, the materials are continuously pushed and stirred to achieve mixing and homogenization. Different components of the material gradually reach a state of uniform mixing after multiple cycles and contacts.
Discharge: After mixing is completed, the material is discharged from the screw mixer through the discharge port. The discharge port is usually located at the other end of the screw mixer.
The working principle of the screw mixer is based on the rotational movement and pushing and stirring action of the screw. Through continuous stirring and pushing, the materials are mixed and homogenized. The design and parameters of the screw mixer (such as screw shape, pitch, speed, etc.) will have an impact on the mixing effect. Therefore, in practical applications, selection and adjustment need to be made based on the characteristics of the material and mixing requirements.
Uniform mixing
The screw mixer can uniformly mix the materials through the rotation and stirring of the screw. The shape and pitch of the screw are designed reasonably so that the materials are fully mixed and dispersed during the mixing process, thereby improving the mixing effect.
High efficiency
The screw mixer has a high mixing efficiency and processing capacity. Since the materials are continuously pushed and stirred inside the screw mixer, the mixing time is relatively short, which can quickly complete the mixing process and improve production efficiency.
Strong adaptability
The screw mixer is suitable for mixing a variety of materials. Whether they are powders, granules or liquids, as well as materials of different particle sizes and specific gravity, screw mixers can effectively mix them. At the same time, screw mixers are also suitable for application needs in different industrial fields.
Easy to operate
The operation of the screw mixer is relatively simple, just set the appropriate parameters and control the rotation speed. At the same time, the screw mixer is relatively convenient to maintain and clean, saving manpower and time costs.
Low energy consumption
The energy consumption of screw mixers is relatively low. Due to its efficient mixing capacity and optimized structural design, the screw mixer can reduce energy loss and consumption during the mixing process.
Suitable for special process requirements
The screw mixer can be customized and designed according to special process requirements. For example, the materials can be selected and adjusted based on their temperature, pressure, reactivity and other characteristics to meet the mixing needs of a specific process.
| Model | Full Volume(L) | Effective loading Volume(L) | rotate speed((r.p.m) | Weight(kg) | Power(kw) |
| DZDS-300 | 300 | 120-180 | 2/68 | 400 | 3 |
| DZDS-500 | 500 | 200-300 | 2/68 | 550 | 3 |
| DZDS-1000 | 1000 | 400-600 | 2/57 | 1200 | 4 |
| DZDS-2000 | 2000 | 800-1200 | 2/57 | 1500 | 5.5 |
| DZDS-3000 | 3000 | 1200-1800 | 2/57 | 2300 | 7.5 |
| DZDS-4000 | 4000 | 1600-2400 | 2/57 | 2800 | 11 |
| DZDS-6000 | 6000 | 2400-3600 | 2/57 | 3600 | 15 |
| DZDS-6000 | 6000 | 2400-3600 | 2/57 | 3600 | 15 |
| DZDS-10000 | 10000 | 4000-6000 | 2/57 | 4200 | 18.5 |
| DZDS-15000 | 15000 | 6000-9000 | 2/57 | 4900 | 22 |
| DZDS-20000 | 20000 | 8000-12000 | 2/57 | 5800 | 37 |
A chemical company needs to mix a variety of powdered raw materials during the production process to meet product quality and process requirements. They chose a screw mixer as the mixing equipment. The screw mixer has efficient mixing capacity and uniformity, and can quickly mix raw materials with different particle sizes and specific gravity. By adjusting the screw speed and mixing parameters, they successfully achieved rapid mixing of raw materials and maintained product stability and consistency.
Dahan screw mixer manufacturer in Xinxiang City has the following advantages: First of all, it has rich experience and professional knowledge. It has been committed to the R&D and manufacturing of screw mixer for many years and has strong technical strength. Secondly, advanced production technology and high-quality materials are used to ensure product reliability and durability. In addition, Xinxiang Dahan screw mixer manufacturer focuses on innovation and continuously introduces advanced technology and equipment to improve product performance and efficiency. Finally, the company adheres to the principle of customer first and provides a full range of pre-sales and after-sales services to ensure customer satisfaction.
Address:China,Yanjin county forest park gate to the west 1000 meters north road.
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