Industrial dry powder mixer is a kind of equipment used to mix dry powder raw materials in industrial production. It uses the movement of the agitator to evenly mix dry powder materials of different properties and particle sizes to improve product quality and production efficiency. The mixing container is usually made of corrosion-resistant stainless steel to ensure the hygiene and quality of the materials. Industrial dry powder mixers are widely used in chemical, pharmaceutical, food, pesticide and other industries to mix various dry powder materials such as pigments, dyes, drugs, food additives, etc.
Here is some information about industrial dry powder mixers, covering small, medium and large equipment.
Small industrial dry powder mixer: suitable for laboratory or small batch production. It has a simple structure, easy operation, high mixing efficiency, and can achieve uniform mixing of a variety of dry powder materials.
Medium industrial dry powder mixer: such as stainless steel horizontal double-screw powder mixer, it has a large mixing tank, and the double-screw structure can fully mix the material in both horizontal and vertical directions. It is suitable for mixing dry powder particles in the chemical, feed, fertilizer and other industries, and can handle medium-volume material mixing needs.
Large industrial dry powder mixer: commonly used for large-scale mixing of chemical powders, powder fertilizers, feed, etc. It has a long stirring shaft and a large screw size, which can handle a large amount of materials. It can achieve efficient mixing through motor drive and can meet the production needs of large enterprises.
Industrial dry powder mixers are specially designed for powder mixing in the chemical, building materials, food, and pharmaceutical industries. They use a bidirectional spiral or paddle structure to ensure that the materials are mixed quickly and evenly without dead corners.
Application in the food industry
Seasoning production: used to mix various spices, additives and other raw materials to ensure the consistency of product taste and quality.
Baking industry: Mix flour, powdered sugar, cocoa powder and other raw materials to make baked goods such as bread and cakes.
Feed production: Mix various feed raw materials to ensure nutritional balance and improve the quality of animal feed.
Application in the pharmaceutical industry
Pharmaceutical production: used to mix raw materials such as powder and medicine to ensure the uniformity and stability of drugs.
Health care product production: Mix various health care product raw materials to ensure the uniform distribution of the active ingredients of the product.
Application in the chemical industry
Pigment production: Mix various pigment raw materials to ensure the uniformity and stability of pigment color.
Paint production: Mix pigments, resins and other raw materials to prepare various paint products.
Application in the building materials industry
Powder coating production: Mix various pigments, additives and other raw materials to produce various types of powder coatings.
Cement production: Mix cement raw materials to ensure cement quality and uniformity.
The industrial dry powder mixer uses the rotation of the agitator to make the dry powder raw materials produce shear, friction and convection in the container to achieve rapid and uniform mixing. The design and movement of the agitator affect the mixing effect, and the shear force and convection effect promote uniform contact between the raw material particles. Control the speed and mixing time of the agitator to adjust the uniformity and speed of the mixing.
With a powerful mixing system and scientific structural design, industrial dry powder mixers can achieve rapid and uniform mixing of powder materials and accurately control the mixing accuracy. Its advantages are as follows.
Good mixing effect: It can quickly and evenly mix various dry powder raw materials to ensure stable product quality.
Simple operation: The equipment is easy to operate, easy to control and adjust, which reduces the difficulty of operation.
Easy to clean: The equipment structure is reasonably designed, easy to clean and maintain, and improves production efficiency.
High production efficiency: It can quickly complete the mixing process, improve production efficiency, and save time and cost.
Widely applicable: It is widely used in food, medicine, chemical and other industries to meet the mixing needs of different industries.
Energy saving: Some industrial dry powder mixers adopt energy-saving design to reduce energy consumption and meet environmental protection requirements.
The industrial dry powder mixer is usually composed of a body, an agitator, a transmission device, a control system and other parts. The body is the main structure of the equipment, with an agitator inside. The transmission device is used to drive the agitator for mixing, and the control system is used to control the operation of the equipment and parameter adjustment.
Industrial dry powder mixers can achieve better mixing effects, mix materials evenly, and ensure the stability of product quality and controllability of the process. The mixing rate of industrial dry powder mixers produced by Dahan can reach 99%. The mixing time is affected by many factors, including the nature of the material, particle size, mixing ratio, and equipment parameters. Usually, the mixing time is between 5 minutes and 20 minutes, which can be adjusted according to the specific situation.
Industrial dry powder mixers usually have requirements for the moisture content of powders when mixing, for the following reasons:
Affecting the uniformity of mixing: If the moisture content is too high, the powder is easy to clump and form lumps of different sizes. It is difficult to disperse evenly during the mixing process, resulting in uneven composition of the final product and affecting product quality.
Changing the fluidity of materials: Appropriate moisture content can improve the fluidity of powders, but excessive moisture content will increase the viscosity of the powders, deteriorate the fluidity, and even adhere to the inner wall and stirring parts of the mixer, affecting the mixing effect and the normal operation of the equipment.
Initiating chemical reactions: Some powders may undergo chemical reactions when the moisture content is high, resulting in product deterioration or performance changes.
Affecting subsequent processing: If the mixed powder needs to be dried, formed, and other subsequent processing steps, too high a moisture content will increase the difficulty and cost of drying and prolong the drying time.
The price of industrial dry powder mixers fluctuates due to many factors. Small mixers such as the V-type and double-cone mixers commonly used in laboratories are relatively affordable due to their simple structure, small capacity, and basic functions. Medium-sized horizontal twin-screw and two-dimensional motion mixers are suitable for medium production, upgraded configurations, and moderate prices. Large-scale double-shaft gravity-free and large-scale horizontal mixers can handle large amounts of materials, are technically complex, require high material quality, and are usually more expensive. Different brands and customized requirements will also affect the quotation. If you need it, you can contact us to get the latest quotation.
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