Efficient and sturdy equipment that can quickly mix high-temperature resistant materials and improve production efficiency.
Price:$1,000.00-$7,900.00/Set
Consult now and enjoy a 10% discount
Mixing time: 8-20min
One-time mixing: 100-6000kg
Mixing speed: 15-60r/min
Power: 3-75kw
Weight: 500kg-7500kg
Feeding method: manual feeding, automatic feeding or other methods
Discharging method: manual unloading, automatic unloading or other methods
Application: It is widely used in metallurgy, construction, chemical industry, electric power and other fields to manufacture refractory bricks, refractory castables, refractory coatings and other products.
Commitment: Free Shipping/5 Days Delivery/30-Day Returns/Support Customization
Refractory Mixer is a piece of equipment specially used for mixing refractory materials. It consists of a sturdy structure and an efficient mixing system that can uniformly mix different types and particle sizes of refractory materials to meet specific formulation requirements. This kind of machine is widely used in metallurgy, casting, construction, ceramics and other industries to improve production efficiency, ensure product quality, and reduce waste generation. The use of refractory material mixers can provide reliable mixing solutions and create higher production efficiency and economic benefits for enterprises.
The advantage of the refractory mixer is that it can achieve uniform mixing of refractory materials and ensure consistent product quality. It uses advanced mixing technology and design to fully mix refractory materials of different types and particle sizes to avoid uneven distribution or accumulation of ingredients. This machine has efficient mixing capabilities, which can improve production efficiency, shorten mixing time, and reduce energy consumption and labor costs. In addition, the refractory material mixer has a sturdy and durable structure, is easy to operate and maintain, can meet the requirements of industrial production, and provides a safe and reliable working environment.
Refractory mixers have a wide range of applications and are mainly used in the following areas:
Metallurgical industry:In the metallurgical process, refractory mixers are used to mix and evenly distribute refractory materials, such as refractory bricks, refractory castables, etc. It can ensure the refractory performance of metallurgical furnaces, furnace linings and other components, and improve smelting efficiency and product quality.
Foundry industry: During the casting process, the refractory mixer is used to mix refractory coatings, refractory clay and other materials to make molds and coat the surface of castings to improve the surface quality and refractory performance of castings.
Construction industry:In the production of building materials, refractory mixers are used to mix refractory mortar, refractory concrete and other materials to make refractory blocks, refractory panels and other products for buildings and structures in high-temperature environments.
Ceramic industry:In the ceramic manufacturing process, refractory material mixers are used to mix ceramic raw materials, such as clay, quartz, feldspar, etc., to make ceramic porcelain blanks and improve the fire resistance and structural stability of ceramic products.
Other industries:Refractory mixers can also be used in glass manufacturing, aluminum, chemical and other industries to mix and evenly distribute high temperature resistant materials to meet specific production needs.
Refractory pan mixer
The raw materials are mixed through the disc structure and rotating motion. The high-speed rotating stirrer in the disc is used to continuously rub, collide and mix the raw materials on the disc surface, thereby achieving uniform mixing of the raw materials. Suitable for mixing various refractory materials, such as refractory bricks, refractory castables, etc.
Refractory paddle Mixer
The agitator of the refractory paddle mixer is in the shape of a paddle. The paddle rotates to generate shearing force and pushing force to mix the refractory powder, which is suitable for mixing various powders. It is widely used in the refractory material preparation process to improve production efficiency and product quality.
Refractory intensive mixer
The mixer of the refractory intensive mixer adopts a powerful stirring device. The powerful mixing device uses high-speed rotation and strong shearing force, and is suitable for occasions that require high mixing effects. It is usually used to prepare high-demand refractory materials, such as high-temperature cementitious materials, etc.
Refractory ribbon mixer
The agitator of the refractory ribbon mixer adopts the shape of ribbon. The spiral belt mixes refractory material powder by rotating and pushing, and is suitable for some occasions that require high mixing effects. It is often used to prepare high-viscosity refractory materials, such as castables, mortars, etc.
The working principle of the refractory mixer can basically be divided into the following steps:
Adding materials: First, add the refractory materials to be mixed into the mixing chamber of the mixer through the feeding port. These refractory materials can be in the form of powders, granules or a combination of granules, proportioned according to specific needs.
Mixing: Once the refractory material enters the mixing chamber, the mixing system in the mixer starts working. Mixing systems typically consist of rotating agitators or mixing blades that mix the refractory materials through a rotating and stirring action.
Mixing time and speed control: Mixing time and speed can be adjusted as needed. Longer mixing times ensure better mixing results, while higher mixing speeds increase mixing efficiency. These parameters can be optimized based on specific refractory and product requirements.
Mixing uniformity inspection:During the mixing process, the mixing uniformity can be verified through sampling inspection. If the mixing is uneven, appropriate adjustments can be made, such as increasing the mixing time or adjusting the mixing speed.
Unloading:After mixing is completed, the refractory mixer will discharge the mixed refractory materials from the discharge port. These mixed refractory materials can be further used for various applications in the production process.
Improve mixing efficiency
The refractory mixer uses a professional mixing system and agitator to efficiently mix refractory materials. It can quickly and evenly mix refractory materials of different particles, improve mixing efficiency, and save time and labor costs.
Uniform mixing
The refractory mixer can fully mix different types and colors of refractory materials through the stirring and mixing system to ensure that the mixed materials are evenly distributed. This improves product consistency and quality and avoids quality issues caused by uneven mixing.
Precise proportioning
The refractory mixer can perform precise proportioning as needed to ensure that the composition and proportion of refractory materials are accurate. This is important for specific fire resistance performance requirements to provide a mix of materials that meets technical specifications and product standards.
Improve production efficiency
The efficient mixing and precise proportioning of the refractory mixer can improve production efficiency. It can quickly complete the mixing process, reduce the production cycle, improve production capacity, and meet market demand.
Reduce manual operations
The refractory mixer has a high degree of automation, reducing the need for manual operations. The operator only needs to set the mixing parameters and monitor the mixing process, and the machine can automatically complete the mixing task, reducing the tediousness and work intensity of manual operations.
Improve safety and environmental protection
The refractory mixer adopts a closed structure, which can effectively control the spread of dust and particulate matter and improve the safety of the working environment. In addition, it can also reduce material waste and pollution, improve resource utilization efficiency and environmental protection awareness.
| Model | LHY-0.25 | LHY-0.5 | LHY-1 | LHY-1.5 | LHY-2 | LHY-3 | LHY-4 | LHY-6 | LHY-8 | LHY-10 |
| One-time mixing (kg) | 100-150 | 200-300 | 400-600 | 600-900 | 800-1000 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| Mixing time (min) | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 | 8-20 |
| Mixing speed (r/min) | 60 | 55 | 45 | 40 | 35 | 25 | 25 | 20 | 15 | 15 |
| Motor power (kw) | 3-5.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 45-75 |
| Weight (kg) | 500 | 900 | 1800 | 2500 | 3200 | 4100 | 5100 | 6300 | 7500 |
Material selection
The material is usually made of stainless steel, which has excellent corrosion resistance and high temperature resistance.
Transmission system selection
The common rotation systems of refractory ribbon mixers include spindle transmission system and spiral transmission system. The spindle transmission system consists of a motor, a reducer and a spindle to drive the mixer to rotate; the spiral transmission system drives the spiral blades to mix.
Control system selection
It is recommended to use an advanced PLC control system to achieve intelligent operation and monitor the mixing process.
Discharge door selection
Usually, the discharge can be installed at the top, side and bottom positions. The bottom position is common and convenient, the side position is suitable for limited space, and the top position is suitable for special needs.
Shaft seal selection
Common shaft seal options include mechanical seals, packing seals, gas seals and lubricating oil seals. Mechanical seals have good sealing performance and wear resistance, packing seals are easy to maintain, gas seals are suitable for occasions with high requirements for material contamination, and lubricating oil seals can reduce friction and extend the life of seals.
Hopper and liquid spray system settings
The hopper is convenient for feeding, and the liquid spray system is used to add liquid ingredients such as binders or other additives.
In the process of expanding production scale, a certain refractory material manufacturer faced process difficulties in mixing refractory materials. In order to improve mixing efficiency, ensure mixing uniformity and precise proportioning, they decided to introduce an advanced refractory material mixer. The mixer features an efficient mixing system and precise controls to meet their production needs.
The business experienced significant improvements after using the refractory mixer. First of all, the high-efficiency mixing system of the mixer greatly improves mixing efficiency, shortens the production cycle, and increases production capacity. Secondly, the mixing and mixing process of the mixer is uniform and precise, ensuring the consistency and quality of refractory materials and avoiding product quality problems caused by uneven mixing. In addition, the automated operation of the mixer reduces the need for manual operations, reducing labor costs and work intensity.
Xinxiang Dahan refractory mixer manufacturer is a company specializing in manufacturing vibration equipment and one of the refractory mixer manufacturers. The company has many years of industry experience and advanced production technology, and is committed to providing high-quality, reliable and efficient products. The refractory mixer adopts high-quality materials and precision processing technology, with stable performance and long life. This product has reasonable design, easy operation and excellent mixing effect. Xinxiang Dahan refractory mixer has won wide recognition from customers for its excellent manufacturing capabilities and good after-sales service. Is one of the trustworthy refractory mixer manufacturers.
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